The plan lives in Excel and in one person's head
The production plan is scattered across spreadsheets; when the planner goes on vacation, the plant doesn't know what to produce.
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Build your production plan in one place — from orders to BOMs, from capacity to purchasing. Spot material shortages before production stops, and commit to delivery dates with confidence.
Who is it for? Make-to-order and make-to-stock manufacturers, contract manufacturers, and assembly, tooling and machine shops.
The four most common problems we see in the field, and how we solve them.
The production plan is scattered across spreadsheets; when the planner goes on vacation, the plant doesn't know what to produce.
Shortages surface after production has started; machines sit idle and delivery dates slip.
No one knows when each work center will be fully booked, so promised delivery dates aren't met.
Material bought “just to be safe” sits in the warehouse and squeezes cash flow.
Our MRP solution combines your orders and sales forecasts with your BOMs to calculate net material requirements. On-hand stock and open orders are netted out, and for every item that falls short, the system suggests when and how much to buy. Work center capacity is shown on a Gantt chart, so bottlenecks are spotted early and work orders are balanced. The approved plan flows to the MES as work orders and to your ERP as purchase suggestions.
The modules of our MRP · Production Planning solution, configured with you to fit your needs.
Multi-level recipes and BOMs, with support for revisions and alternative materials.
Material requirements calculated net of stock, reservations and open orders.
Load by work center, with drag-and-drop rescheduling.
When and how much to order, based on lead times.
Realistic delivery dates based on capacity and material availability.
Materials allocated to an order are reserved in stock.
Operation sequences, times and alternative work centers.
Test “What happens if this order comes in?” right on the plan.
Track shipments to and returns from outsourced operations.
What gets delivered at the end of each step is clear from the start — no surprises.
BOMs, routings, work centers and lead times are loaded into the system.
Customer orders and sales forecasts are fed into the planning engine.
MRP is run and capacity is balanced, making material shortages and bottlenecks visible.
Work orders are released to production, and purchase suggestions are sent to the ERP.
We build on top of the software you already use — no replacement required.
Decision dashboards that give managers hard numbers, not guesses.
Adherence to promised delivery dates, plus late orders and their causes.
Load and bottleneck analysis by work center.
Inventory turnover, excess and idle stock, and tied-up capital.
Our solutions and Data products share a common infrastructure and strengthen one another.
Tell us about your production planning (MRP) needs, and we'll map out a roadmap tailored to you. The discovery call is free.