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Manufacturing & Operations

The Right Materials, on the Line at the Right Time

Build your production plan in one place — from orders to BOMs, from capacity to purchasing. Spot material shortages before production stops, and commit to delivery dates with confidence.

Who is it for? Make-to-order and make-to-stock manufacturers, contract manufacturers, and assembly, tooling and machine shops.

MRPProduction Plan · Week 38MRP run · 2 min ago
On-time delivery94%target 95%
Capacity87%CNC bottleneck
Open work orders4612 this week
Material shortages2purchase suggested
MonTueWedThuFri
CNC
İE-4471İE-4480İE-4486
Press
İE-4474ToolingİE-4482
Welding
İE-4468İE-4477İE-4490
Reassembly
İE-4465İE-4478İE-4491
MaterialRequiredStockShortageSuggestion
Steel sheet 2 mm1.200 kg820−380Buy 400 kg
Bearing 6204480520Sufficient
Hydraulic seal960310−650Buy 700 pcs
Paint RAL 701660 L75Sufficient
The Status Quo

Do These Problems Sound Familiar?

The four most common problems we see in the field, and how we solve them.

The plan lives in Excel and in one person's head

The production plan is scattered across spreadsheets; when the planner goes on vacation, the plant doesn't know what to produce.

Shortages are discovered at the line

Shortages surface after production has started; machines sit idle and delivery dates slip.

Capacity is invisible

No one knows when each work center will be fully booked, so promised delivery dates aren't met.

Excess inventory ties up capital

Material bought “just to be safe” sits in the warehouse and squeezes cash flow.

Our Approach

How We Solve These Problems

Our MRP solution combines your orders and sales forecasts with your BOMs to calculate net material requirements. On-hand stock and open orders are netted out, and for every item that falls short, the system suggests when and how much to buy. Work center capacity is shown on a Gantt chart, so bottlenecks are spotted early and work orders are balanced. The approved plan flows to the MES as work orders and to your ERP as purchase suggestions.

Scope

The Building Blocks of the Solution

The modules of our MRP · Production Planning solution, configured with you to fit your needs.

01

Bill of Materials (BOM)

Multi-level recipes and BOMs, with support for revisions and alternative materials.

02

Net Requirements Calculation

Material requirements calculated net of stock, reservations and open orders.

03

Capacity & Gantt

Load by work center, with drag-and-drop rescheduling.

04

Purchase Suggestions

When and how much to order, based on lead times.

05

Delivery Date Calculation

Realistic delivery dates based on capacity and material availability.

06

Stock & Reservations

Materials allocated to an order are reserved in stock.

07

Routings & Operations

Operation sequences, times and alternative work centers.

08

Scenario Simulation

Test “What happens if this order comes in?” right on the plan.

09

Subcontracting Tracking

Track shipments to and returns from outsourced operations.

How We Work

From Discovery to Go-Live in 4 Steps

What gets delivered at the end of each step is clear from the start — no surprises.

Data preparation

BOMs, routings, work centers and lead times are loaded into the system.

Demand input

Customer orders and sales forecasts are fed into the planning engine.

Planning

MRP is run and capacity is balanced, making material shortages and bottlenecks visible.

Execution

Work orders are released to production, and purchase suggestions are sent to the ERP.

Integrations

Works Seamlessly with Your Existing Systems

We build on top of the software you already use — no replacement required.

Logo product familyNetsisMES moduleBayiData ordersExcelSupplier portal
Reporting & Data

Make Decisions Backed by Data

Decision dashboards that give managers hard numbers, not guesses.

On-time delivery rate

Adherence to promised delivery dates, plus late orders and their causes.

Capacity utilization

Load and bottleneck analysis by work center.

Inventory efficiency

Inventory turnover, excess and idle stock, and tied-up capital.

Let's Discuss Your Project

Tell us about your production planning (MRP) needs, and we'll map out a roadmap tailored to you. The discovery call is free.