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WhatsApp: +90 850 346 55 49 · info@netsystem.com.tr

Manufacturing & Operations

Manage Quality with Data

Record incoming, in-process and final inspections on a tablet right on the shop floor, monitor measurements instantly with SPC, and close nonconformities through CAPA and 8D workflows. Keep your quality records audit-ready at all times.

Who is it for? Automotive suppliers, metal and plastics processors, machinery manufacturers, food and packaging producers, and ISO 9001 or IATF 16949 certified businesses.

QMSQuality Control · Line 2Live measurement
First-pass yield97,6%▲ 0,8 pts
Customer PPM420target under 500
Open CAPAs72 overdue
Calibration100%14 devices · September
SPC · SHAFT DIAMETER Ø25 MM
08:0010:0012:0014:0016:00
NONCONFORMITIES & CAPA
DÖF-118 · Diameter deviationCNC-02 · Shaft Ø25 · todayRoot cause
DÖF-116 · Paint thicknessBOYA-05 · 18 µm lowAction
DÖF-112 · Sheet surface defectSupplier · incoming inspectionVerification
DÖF-109 · Weld porosityKAYNAK-04 · 3 partsClosed
DÖF-104 · Labeling errorCustomer complaint · 8DClosed
The Status Quo

Do These Problems Sound Familiar?

The four most common problems we see in the field, and how we solve them.

Inspection forms stay on paper

Measurement results are written on paper forms and pile up in binders; tracing a part's quality history takes hours.

Deviations are spotted only after defects occur

No one notices when a process starts to drift; defective parts only show up at final inspection or at the customer.

CAPAs get opened but never closed

Corrective actions get lost between email and Excel, with no tracking of owners, due dates or effectiveness.

The pre-audit scramble

Calibration records, document revisions and training evidence get pulled together in a rush during audit week.

Our Approach

How We Solve These Problems

Our quality solution brings the entire quality process, from control plans to customer complaints, into a single system. Control plans and measurement instructions appear on the operator's tablet; every measurement entered lands instantly on the SPC chart and triggers an alert when a process approaches its control limits. Nonconforming product is logged, and a CAPA or 8D workflow starts with an owner and a due date — and it can't be closed until its effectiveness is verified. Because calibration, document and supplier records are kept in the same place, preparing for an audit takes no longer than running a report.

Scope

The Building Blocks of the Solution

The modules of our Quality & Process Management solution, configured with you to fit your needs.

01

Control Plans

Control characteristics, measurement methods and frequencies by part and operation.

02

Shop-Floor Data Entry

Incoming, in-process and final inspection records captured with tablets and digital gauges.

03

SPC & Capability

Control charts, Cp/Cpk calculation and instant alerts when limits are exceeded.

04

Nonconformance Management

Segregation of defective product, quarantine, and rework or scrap decisions.

05

CAPA & 8D

Root cause analysis, owner and due date assignment, and effectiveness verification.

06

Calibration Tracking

Calibration schedules, certificates and due-date alerts for measuring equipment.

07

Document Control

Procedures, work instructions and forms tracked with full revision and approval history.

08

Supplier Quality

Incoming inspection results, supplier PPM and performance scores.

09

Customer Complaints

Complaint logging, 8D reports and tracking of responses to the customer.

How We Work

From Discovery to Go-Live in 4 Steps

What gets delivered at the end of each step is clear from the start — no surprises.

Process analysis

We review your control plans, forms and current quality workflow together.

Configuration

Control characteristics, approval workflows and CAPA rules are set up in the system.

Pilot line

Tablet-based measurement entry starts on a selected line, and the quality team is trained.

Rollout

All lines, incoming supplier inspection and customer complaints are brought into the system.

Integrations

Works Seamlessly with Your Existing Systems

We build on top of the software you already use — no replacement required.

Logo product familyNetsisMES moduleDigital gaugesTablets & touchscreensBarcodes & labelsExcelEmail notifications
Reporting & Data

Make Decisions Backed by Data

Decision dashboards that give managers hard numbers, not guesses.

Quality performance

First-pass yield, scrap and rework costs, and internal and customer PPM.

Process capability

Cp/Cpk values by characteristic and their trend over time.

CAPA tracking

Open and overdue actions, closure times and recurring defects.

Let's Discuss Your Project

Tell us about your quality and process management needs, and we'll map out a roadmap tailored to you. The discovery call is free.