Data arrives on paper at the end of the shift
Output counts, downtime and scrap are written down by hand at the end of each shift, so the real picture isn't visible until the day is over.
WhatsApp: +90 850 346 55 49 · info@netsystem.com.tr
Bring machine, operator and work order data together on a single dashboard. See OEE, downtime and scrap in real time, and run production on data, not guesswork.
Who is it for? Metalworking, plastic injection molding, automotive suppliers, machinery manufacturing, and food and packaging producers.
The four most common problems we see in the field, and how we solve them.
Output counts, downtime and scrap are written down by hand at the end of each shift, so the real picture isn't visible until the day is over.
A machine stops, but the reason never gets recorded. A breakdown? Material? Setup? Improvements are based on guesswork.
Equipment effectiveness isn't measured, so investment and capacity decisions are made on gut feeling.
No one knows which lot was produced on which machine by which operator, so complaints can't be traced back.
Our MES solution closes the gap between your shop floor and your office. Signals from machines and data entered at operator terminals flow instantly to a central dashboard. You can see live which machine each work order is running on, at what speed, how long it has been stopped and how much scrap it has produced. OEE is calculated automatically; downtime reasons are coded, and Pareto analysis reveals your biggest source of losses.
The modules of our MES · Production Tracking solution, configured with you to fit your needs.
Run time, downtime and part counts are collected automatically from PLC, sensor and counter signals.
Start and finish jobs and report downtime by barcode from a tablet or touchscreen.
Real-time OEE calculated from its availability, performance and quality components.
Coded downtime reasons, instant notifications and downtime duration tracking.
Progress of work orders from the ERP, machine by machine.
Scrap quantities and reasons, plus recorded quality control results.
Full traceability by lot and batch, from raw material to finished product.
Performance compared by shift, operator and machine.
Line status and target tracking on shop-floor displays (andon).
What gets delivered at the end of each step is clear from the start — no surprises.
Together on the shop floor, we identify the machines, the workflow and the data points to collect.
Machine signals are connected, operator terminals are installed and work orders are imported from the ERP.
The system goes live on a selected line; operators are trained and the data is validated.
It's rolled out to all lines, and OEE targets and a continuous improvement cycle are put in place.
We build on top of the software you already use — no replacement required.
Decision dashboards that give managers hard numbers, not guesses.
OEE and its components over time, by machine, line and shift.
The downtime reasons that cost the most time, ranked by frequency and duration.
Differences in output, scrap and efficiency between shifts and operators.
Our solutions and Data products share a common infrastructure and strengthen one another.
Tell us about your production tracking (MES) needs, and we'll map out a roadmap tailored to you. The discovery call is free.